Category Archives: Products

Pakistan’s leading container terminal uses Cummins Power Generation solution for lighting and gantries project

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Qasim International Container TerminalCummins Power Generation distributor Orient Energy Systems (Pvt.) Limited (OES) has fulfilled the 3 MW total power requirement for lighting auxiliaries and reefer gantries at the Qasim International Container Terminal (QICT), Pakistan. Owned and operated by DP World Karachi, the facility is Pakistan’s first state-of-the-art modern container terminal, ranked No. 1 in the country in terms of yearly throughput ahead of three private and one government-owned terminals.

A large number of multinational companies have opened warehouses at Port Qasim in close proximity to the 160,000 m2 terminal, which is situated 50 km from Karachi city. The facility has a maximum capacity of 1,614 total ground slots. Maersk Sealand, Orient Express Lines Limited, Mediterranean Shipping Company and CMA-CGM are amongst its major customers.

Three Cummins Power Generation C1675 D5 generator sets have been installed, powered by KTA50-G8 engines and equipped with an 11 kV alternator, PowerCommand® 3100p control system and a DMC 1000 paralleling system. The Cummins Power Generation solution delivers 1400 kVA of prime power at 11 kV and runs continuously 24 hours a day, seven days a week.

Phase 1 of the QICT-2 project took eight months and included civil, electrical and mechanical design, construction, installation, testing, commissioning and overall completion of the project. It was a time-sensitive project, and to meet the deadlines, the OES and DP World teams worked around the clock.

Cummins Power Generation was chosen ahead of its competitors due to the lower fuel consumption, availability of parts and user friendliness of the generator sets. Compatibility of the fleet was also a factor, as 73 Cummins Power Generation generator sets are already in use on a rental basis. Lower operational costs and better after-sales service and maintenance provided by OES were further reasons for choosing Cummins Power Generation. DP World will further expand its network to Phases 2 and 3 in the near future.

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Learn about our rigorous Cummins Onan marine generator testing

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To make it to final production, marine generators from Cummins Onan have to go through a series of exacting design steps and tests. This robust process is described in a new flyer available on our website.

Cummins Onan engineers start with analysis-led design (ALD) techniques to model generator components. With the designs optimized in a 3D CAD system, prototype units are built and then extensively tested.

Some tests take place in our new acoustical testing center, or ATC, on our Fridley, Minnesota campus. The ATC, the largest engine-testing facility of its kind in the world, enables Cummins engineers to precisely measure the sound output of generators, including with binaural recording to mimic human hearing.  Other tests, critical to understanding and reducing generator vibration, are conducted on shake tables.

All these design and testing steps are detailed in a new flyer that you can download here

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Data centre in Slovakia opts for Cummins Power Generation solution

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Cummins Czech Republic has provided a standby power solution to the DataCube data centre – the largest and most modern data centre in Slovakia, and probably in all of central Europe. The newly opened 6,700 m2 data centre meets National Security Authority safety class 3, and exceeds European Tier III+ environmental standards.

The DataCube data centreThe first implementation stage required two generator sets to provide a total power of 3.4 MW. Cummins Czech Republic installed Cummins Power Generation C2200 D5 and C2000 D5 generator sets, equipped with QSK60 engines and managed by a PowerCommand® PCC3201 controls. The system is designed to ensure synchronisation of multiple generator sets during later implementation stages. When operating at full capacity, the data centre is expected to require a total power of 25 MW. This goal will be achieved in five phases and will involve a total of 13 generator sets with a rated performance of 1,675 kVA to 2,500 kVA.

Cummins Czech Republic came out on top after a multi-round tender process, chiefly thanks to many years of experience with Cummins Power Generation generator sets, and also thanks to its high level of service in both equipment installation and after-sales support. The generator sets were installed in custom-made containers measuring 12 x 2.6 x 3.5 metres. The containers were built in cooperation with Cummins Power Generation in Poland, and their height meant specialised transport was necessary to bring them to the assembly site.

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Partnering on the voyage of The Greatest Loop: Cummins Onan and Beneteau Powerboats

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We are proud to be one of the partners helping Beneteau Powerboats outfit a Swift Trawler 34 for the voyage around the Great Loop, the popular circumnavigation route of the Eastern U.S. The boat, named The Greatest Loop, will make the passage starting May 15, 2012, from Annapolis, Maryland, and return in September 2012.

The trip is designed to show the seaworthiness and comfort of Beneteau Powerboats in particular and promote the cruising lifestyle in general. We are supplying a 7.5 kW MDKBJ marine generator, rated at 1100 amps and converted to run at 60 Hz. The generator will power all the appliances, controls and other electrical loads on the boat.

This Quiet Diesel model has the highest power density of any housed set in the Cummins Onan product line. Based on wattage at full load and the volume of the generator, the unit delivers 26% more power per unit volume compared to competitive generators. This advantage in power density extends to other models as well. For example, even compared with larger 7 kW 50 Hz generators from other manufacturers, the Cummins Onan 6 kW 50 Hz delivers 24% more power per generator volume. By offering more power in a smaller package, designers and boat owners have more space available for other necessities and amenities.

Cummins Onan marine generators are exceptionally quiet with minimal vibration. Plus they are extremely robust and backed by the world’s largest global support network. Beneteau has chosen to equip both its sailboats and powerboats with Cummins Onan generators. The Greatest Loop also uses a Cummins Marine engine.

As described by the America’s Great Loop Cruisers’ Association (AGLCA), the Great Loop is the “continuous waterway that encompasses the eastern portion of North America including the Atlantic and Gulf Intracoastal Waterways, the Great Lakes, the Canadian Heritage Canals, and the inland rivers of America’s heartland.” The entire route can range from 5,000 to 7,500 miles, depending on the particular options chosen. Most Great Loopers make the passage counterclockwise, to take advantage of favorable river currents. The most popular kind of boat used for the trip is a recreational trawler, such as Beneteau’s The Greatest Loop.

According to Beneteau, the Swift Trawler 34 is a performance-based cruising boat offering exceptional fuel efficiency, stability and maneuverability. With a very sea-worthy hull, and plenty of living space, the Swift Trawler 34 is designed for the ocean and life at anchor. Its size and clever features make the Swift Trawler 34 very easy to handle, solo or as a couple.

The Greatest Loop, hull 202, was built at one of Beneteau’s trawler factories in Challans, France, and arrived in the U.S. on March 23, 2012. She is currently being outfitted with the latest equipment supplied by Beneteau partners Cummins, Cummins Onan, Raymarine and Dometic Marine. Other industry partners lending support for the journey include America’s Great Loop Cruisers’ Association, MarinaLife, SGB Finance and Annapolis Yacht Sales, in addition to other Beneteau dealers around the country.

Beneteau is known worldwide for its sleek design, quality construction and innovation in the manufacturing of seaworthy sailing and power yachts. The Beneteau company began more than 125 years ago when Benjamin Bénéteau started building fishing trawlers in Saint-Gilles-Croix-de-Vie, France. Today, the company continues under the leadership of Benjamin Bénéteau’s granddaughter, Madame Annette-Bénéteau Roux. Beneteau has grown to twenty manufacturing facilities in France, Italy and the United States. Another production facility for powerboats is about to start operations in Brazil.

Marine publications throughout North America and Europe will be aboard The Greatest Loop for specific segments of the journey to document and share their experience with their readers. Or if you’re interested in following her journey yourself, you can participate in the expedition at The Greatest Loop Website or The Greatest Loop Facebook page.

Besides supplying the generator, we’ll be participating in events and gatherings along the route, as well as monitoring the performance of our Quiet Diesel generator. More information on the 7.5 kW generator and our role in the voyage is available at now.cumminspower.com/beneteau/.

But be sure to also keep an eye out for more blog posts from us that will keep you updated as the adventure gets underway as well as all along the way. We can’t wait to cast off!

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Cummins Power Generation meets requirement for low noise levels at Lebanese American University

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Lebanese American UniversityThe Lebanese American University is relying on Cummins Power Generation for self generation of power at its campus near Byblos, Lebanon. The first phase of the project involves a pair of Cummins Power Generation generator sets, expected to operate 3,000 hours a year, to power the Medical and Nursing school. Phase 2 of the project will add self-generation capability to serve the entire 20,000 m2 university.

All work is being undertaken by Cummins Middle East FZE, Lebanon branch, with Associated Consulting Engineers in a consultancy role and DG Jones handling project management. Cummins Power Generation C1675 D5 and C1100 D5 generator sets have been installed, using KTA50-G8 and QST30-G4 engines. Phase 1 of the project has a total power requirement of 2.4 MVA, rising to 9 MVA in Phase 2. Cummins Middle East won the contract by being able to offer lower fuel consumption and a shorter lead time.

A special requirement was for containerised generator sets that would run quietly to achieve the required sound level of 68 dba at 1 metre. To meet the specified emissions restrictions, Cummins Middle East added a catalytic converter to the system. A load management relay was also installed, since in Phase 2 a Cummins DMC 200 management controller will be required to control the operation and distribution of the loads. The load management relay has been embedded into the Building Management System.

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7×24 Exchange Spring Conference: Cummins Power Generation a gold sponsor and vendor presenter

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The 7×24 Exchange, a non-profit organization, is the leading knowledge exchange for those who design, build, operate and maintain mission-critical enterprise information infrastructures. Cummins Power Generation is a gold sponsor for the 7×24 Exchange’s Spring Conference, to be held in Orlando, June 10-13, where we will also be a vendor presenter.

The theme of the spring conference is “End-to-End Reliability: Thought Leadership.” Ken Box, P.E., Territory Manager for Power Systems, will be presenting at the Vendor Knowledge Exchange, the portion of the conference where suppliers introduce new technology and discuss new products. This event takes place Monday, June 11, at 4:10 P.M.

Ken’s presentation will focus on Cummins solutions for meeting the EPA’s Tier 4 emissions regulations covering stationary power generation equipment. Under the current regulations, most new diesel power generation systems must be EPA-certified as capable of meeting the Tier 4 Interim emissions performance standards. Cummins Power Generation is one of only a handful of companies capable of meeting these requirements.

We look forward to seeing you in Orlando. To learn more about the conference, click here.

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Visit Cummins at the ASHE Annual Conference to see the new DMC 1500 Paralleling System

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The ASHE Annual Conference will be in San Antonio from July 15–18 this year.  Though it’s sure to be hot outside, there will be plenty to do and see inside the air-conditioned Henry B. Gonzalez Convention Center. That includes our Cummins Power Generation exhibit in Booth 1008.

We’ll be featuring our new DMC 1500 paralleling system in the booth. The system combines our PowerCommand® microprocessor-based control technology with a new icon-based graphical user interface designed to maximize user-friendliness. In addition, the DMC 1500 communicates directly with PowerCommand generator set and transfer switch controls for seamless integration.

Please be sure to stop by and say hello. We’ll have our experts there to answer to any questions you may have about how this advanced paralleling system could fit into your emergency backup power solution.

To learn more about the 49th Annual ASHE Conference, click here

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Introducing our new Cummins DMC 1500 Paralleling System with icon-based touch screen user interface

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We are proud to announce a new member in the Cummins Power Generation lineup of paralleling switchgear: the DMC 1500 Paralleling System. A system-level control for parallel operation of multiple generator sets, the DMC 1500 simplifies configuration, operation and diagnostics.

The DMC 1500 combines our PowerCommand® microprocessor-based control technology with a new icon-based graphical user interface designed to maximize user-friendliness. The system consists of a PowerCommand system-level digital master control integrated with custom-engineered switchgear. The DMC 1500 communicates directly with PowerCommand generator set and transfer switch controls for seamless integration.

Our DMC 1500 systems are offered for low or medium voltage applications. Typical emergency power applications include water treatment plants and office buildings. These systems can also be used for prime power at remote locations, such as mining facilities, where utility power is unavailable or unreliable.

With the DMC 1500 system, power transitions can be open or closed, in either fast (100 ms) or gradual ramping mode. The system includes utility paralleling functions for peak-shaving, base-loading and load add/load shed sequence control. The standard DMC 1500 accommodates four generators and can be expanded for up to eight generators.

A 15-inch touch screen is used to control and monitor all functions, including system configuration and diagnostics. The intuitive graphic interface uses icons and menu bars for maximum usability and ease of navigation. Every screen includes a “help” icon, which brings up step-by-step instructions specific to the operation being performed.

A trained technician can easily perform all setup and service functions, including diagnostics, software upgrades and hardware upgrades. The standardized hardware layout, wiring harnesses and jack/plug connections simplify any required hardware servicing.

Our DMC 1500 Paralleling System is truly a global product, with multiple manufacturing locations to serve customer needs worldwide. The touch-screen user interface is available in five languages. The DMC 1500 system can be ordered with either UL/CSA or IEC/CE certification, and seismic certification.

For more information on our new Cummins DMC 1500 Paralleling System, click here.

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Cummins Power Generation extends reach with new power products in Vietnam

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Cummins Power Generation will launch a series of power products from Cummins Power Generation China, in the 55 – 1,000kVA range, positioned to fill gaps between the power brand’s low range products.

The launch will kick off in Vietnam, in Ho Chi Minh City on 3 May, followed by an event on 8 May in Hanoi.

The half-day event will host existing and potential customers, and includes product presentations by the Cummins DKSH and Cummins Power Generation teams, Q&A session and culminates in a cake-cutting ceremony followed by the powering up of the products with hand-on demonstrations for the guests.

The new products will again reinforce Cummins as the market leader in manufacturing reliable power solutions for key markets in manufacturing, mining, telecommunications, transportation, real estate, civil infrastructures, power utility and energy.

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Don’t miss the limited-time offer for 10% off on RV generator parts from Cummins Onan Elkhart!

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Cummins Onan Elkhart, our Cummins Onan distributor in northern Indiana is offering a 10% discount off the regular prices on factory-direct generator parts and manuals. This limited-time discount applies to products purchased either at the Elkhart location or through the Cummins Onan Online Store.

Effective through June 30, 2012, the discount covers all generator maintenance parts including oil, air and fuel filters, spark plugs and tune-up kits, as well as manuals for operators, parts, installation and service. To take advantage of this offer, simply enter the promotion code “rvpower” when visiting the online store. In addition, RVers who “like” Cummins Onan Elkhart on Facebook will also receive notices of future promotions.

Located in the “RV Capital of the World,” Cummins Onan Elkhart is a full-service distributor for all Cummins Onan products used in RV, residential, marine and commercial mobile applications. They also have an extensive selection of certified pre-owned inventory of RV generators for sale. In addition, the location is a Coach Care™ service center, with trained technicians able to take care of RVs bumper to bumper.

If you haven’t been there before, you can start getting acquainted through a 360º virtual tour of Cummins Onan Elkhart here.

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